Turning non-recyclable aluminum waste into metal foams with multiple applications

Aluminum is becoming even more important raw material used in various industries and applications (e.g. lightweight electric vehicles). Over 50% of it produced out of collected waste such as aluminium scrap saving natural resources (bauxites) and energy. Since it requires only 5% of the energy required to produce the primary aluminum. Unfortunately, there is still large amount of aluminum waste (app 5.343 million tons p.a.) going to landfill each year which is neither cost efficient nor neutral to our environment. Createc developed a breaking technology in the form of a recycling process which allows to bring the non-recyclable aluminum waste back into the market thus closing the production cycle. We show how to produce an aluminum foam to make aluminum foam panels. The panels are in the interest of vehicle parts manufacturers, designers, and architects. The foam panels are perfect as energy or noise absorbers and at the same time lightweight with an attractive look. Our technology is environmentally friendly, meaning that we eliminate any chemicals in the production process and we use only 1% of the energy required to produce the primary aluminum. Our panels will be offered in B2B model as two product types:
1) the standard of- the-shelf panels for e.g. architects available at retail shops,
2) as highly customized and specialized products for the hi-tech industry (automotive, aerospace).

The aluminum foam market is quickly growing at 7% CAGR and is worth at least €200M in the automotive and decorative markets. The market demand for our foams has been initially confirmed with big manufacturers of car parts, potential customers for energy/noise absorbing panels and architects.
Within the Phase 1 project we aim at extending our knowledge of the business environment in our target markets, identify and seek for additional suppliers and customers, and evaluate viability of constructing our first production line.

Project is being realized: 1.01.2019-30.06.2019
EU Funding: 50.000,00 EUR
More information at the website.

Research and development aimed at implementing LPT parts of PW1000 engine using new generation ceramic filters manufactured in 3D printing process

The subject of the project is the development of the manufacturing technology of a precise parts for low pressure turbine integral parts of the new generation of PW1000 family engines, installed among others on Airbus A320neo aircraft. Its aim is to improve existing, unitary devices that utilize geometric and performance-related requirements in relation to production processes, development and pre-implementation work in the design processes. Ceramic casting molds, melts and vacuum foundry for printers with a ceramic filter, for quality control of castings with high degrees of X-ray and castings for the use of arch techniques.
Individual unit production processes and their processing by means of a demonstrative series of castings and their comprehensive control. Preferred to a new approach to the implementation of precise filtration processes, produced using 3D technology.

EU funding: 1 758 473,32 PLN

 

MIT Enterprise Forum Poland Acceleration Program

MIT Enterprise Forum Poland Acceleration Program

MIT Enterprise Forum CEE is part of the global network of MIT Enterprise Forum, affiliated with the world’s best technology university – the Massachusetts Institute of Technology. The aim of the program is to support the development of the most innovative start-ups from Central and Eastern Europe by combining their potential with the knowledge and resources of leading enterprises and the experience of Polish and international mentors. Acceleration program was granted on the basis of agreement between Polish Fundacja Przedsiębiorczości Technologicznej, and PARP (Polską Agencją Rozwoju Przedsiębiorczości) on 7th December 2016 no UDA-POIR-02.04.01-0001/16-00

MIT Enterprise Forum Poland Partners:

Period: 7.12.2017-28.02.2018

Participants: 23 startups